03-07 Ford F-250/350/Excursion 6.0L Powerstroke Intercooler
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This item may be on backorder. Please contact us to confirm supplier availability and estimated lead time before ordering.
Regular price
$2,347.00
Regular price
-20%
$2,933.75
Sale price
$2,347.00
Heavy & Oversized Item
This item ships by freight. Shipping isn't calculated at checkout — we'll contact you with a freight quote after your order is placed.
Verified Fitment & Application Support
This product is selected for proper fitment and compatibility with the listed engine application. Our team is available to assist with fitment questions, installation considerations, and supporting components to ensure a smooth install and reliable performance.
Got Questions? Feel free to email us or call us at (503) 235-1947
Compliance & Restrictions
California Proposition 65 (Prop 65)
WARNING: This product can expose you to chemicals which is known to the State of California to cause cancer and/or reproductive harm.
For more information, visit www.P65Warnings.ca.gov.
CARB / California Emissions Compliance
This item may be restricted in California and other regions with emissions regulations. If applicable, it is intended for
competition/off-road use only unless otherwise stated. It is the customer’s responsibility to confirm local compliance before purchase.
Orders shipping to restricted areas may be canceled.
The aFe POWER BladeRunner Intercooler (part number 46-20102-1) is engineered as a direct-fit upgrade for the 2003-2007 Ford 6.0L Power Stroke.
This BladeRunner Intercooler represents the next generation of intercoolers. The BladeRunner intercoolers utilize a 3.15" thick bar and plate design that is 44% larger than stock and outflows OE style tube and fin core designs by 40%! Silicone Couplers with beads are used for a leak-free seal. No blowouts with this coupler. End Tanks: The unique BladeRunner end tanks are constructed out of 3/16" TIG welded aluminum plate tanks that incorporate three multi-directional vanes. Multi-Directional Vane Technology: The BladeRunner MDV technology is used to direct hot air flow through the entire intercooler core. This allows for greater cooling than competitors units. 3.15" Thick Bar and Plate Core: The use of the bar and plate core design allows for greater airflow and increased heat dissipation over the much smaller tube and fin design used by the OEM. Multiple Auxiliary Ports: Four tapped 1/8" ports are supplied on the tanks for easy installation of gauges or nitrous oxide systems. Billet Aluminum Inlet/Outlets: Each BladeRunner Intercooler uses billet aluminum inlets and outlets for superior strength and durability. The 3-1/2" inlet/outlet with reducer couplings to match stock tubes. Tig-Welded: 100% TIG-Welded by certified craftsmen for race proven strength and durability. TIG-Welding provides the strongest welds reducing stress cracks. Flow and Performance: The intercooler tube is constructed of 3" mandrel bent powder-coated stainless steel tubing for maximum flow. Smooth transition bends allow for low turbulence, increasing horsepower, torque and lowering EGT's. Comes complete with 4-ply heavy duty couplings and constant tension T-bolt clamps for a tight and secure installation. The BladeRunner Intercooler is test pressure rated at 200psi which is perfect for high boost applications. Don't waste your time and money on modified factory intercoolers. Invest in the aFe BladeRunner intercooler, the most sophisticated intercooler design on the planet.
Vehicle Fitment
- 2003 - 2007 Ford F-250 Super Duty 6.0L Power Stroke
- 2003 - 2007 Ford F-350 Super Duty 6.0L Power Stroke
- 2003 - 2005 Ford Excursion 6.0L Power Stroke
Features & Benefits
- Cast and CNC-ported for improved flow over the factory unit
- Built to handle elevated boost pressure and heat cycling
- Direct bolt-on replacement using factory mounting points
- Bar-and-plate core lowers intake air temperature under boost
- Cast end tanks resist cracking under pressure cycling
Specifications
- Brand: aFe POWER
- Manufacturer Part Number: 46-20102-1
- SKU: afe46-20102-1
- Product Line: BladeRunner
- Part Type: Intercooler
Always verify aFe POWER part number 46-20102-1 against your vehicle's year, engine, and configuration before ordering.
Shipping Height: 10.0
Shipping Length: 52.0
Shipping Width: 30.0